Inservice Welding Repair by Split Tee Installation

A 28” x 28” Split-Tee was installed and welded by both Longitudinal and Circumferential welds. The project intention was to stop third parties from accessing products from the 28” TNP Nkpoku – Bomu pipeline @ Rumukwurushi.

Details of Scope:

  • Excavation to expose the Illegal connection
  • JIV to confirm the Illegal connection
  • Ditch was set up
  • Decoating and pipe surface preparation for fit up & welding activities
  • Preliminary NDT (VI, UT, MPI, Flow rate) on the affected section of the run pipe
  • Cement grouting on the illegal connection
  • Preheating
  • Fit-up of Split-Tee and welding(Longitudinal & Buttering)
  • Carry out NDT (Dry MPI) on the Buttering weld
  • Completion of the circumferential weld
  • Carry out NDT (Wet MPI) on the Longitudinal & Circumferential weld
  • Concrete mixtures(cement mortar) to cover IC
  • Capping
  • Coating using Heat Shrinkable Sleeves
  • Ditch set up materials were removed
  • Excavated ditch area backfilled and Site Restoration.

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